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Ok, So you've got your DIY Flash/Strobe working. Now you want to evolve to a full DIY studio - Here are some uses for the flash unit (again, courtesy of Avner Richard). In this article you will find some creative ueses for the basic circuit - Multipe flahs heads and controling output power - as well as some basic studio flash setups - beauty dish, spot light, soft box, ring light and more.
Remember, you are working with high voltage, so please, please (please!!!) read the Dealing With High Voltage warning
Here are ideas for enhancing your home made flash - you can have a peek at Avner's model gallery to see the results of the ideas combined. If you need Flashtubes, Xenon Flash Tubes or other parts contact Avner via www.photoar.com
Multiple flash heads
OK, so we were explaining the principles of single flash circuitry, but the interesting part of this project is the possibility to power several flash heads with a single power unit (power pack).
Actually, the circuit remains almost exactly the same. The only chage - you are about to add storage capacitors, and more flash tubes, of course.
This extended setup will allow you to use different flash tubes, of different models, without having interface issues between them.
You can also have different power ratings – for example: one flash tube firing only 50W/s and another firing 200W/s, all synchronized, keeping the same basic circuit layout.
Looking back at the original basic schematic, you’ll find the storage capacitor (C-store). Here we will be adding more storage capacitors, for each of the flash tubes.
Pay attention to the additional diodes, between the POSITIVE power line and the + terminal of each of the capacitors.
The diodes will insulate each capacitor from the others, to allow a capacitor bank array of different power storage amounts. That way, a “channel” designed to power a flash tube of 50W/s, using a 1000uF capacitor, will NOT receive more power from the other capacitors (which can overpower the tube). Each channel is individual, with its capacitors and its tubes. The common between them is the charging system, of course, that will feed all capacitors in the same time.
Regarding the triggering system, you will have to create extended cables for each flash head. Using a tri-wire cable, you can set up the flash head away from the power unit. The cable will have: one positive wire (directly from capacitor’s +); one negative wire (directly from capacitor’s -), and one trigger wire.
BUT
You will have to take the trigger transformer out of the main circuit, and attach it to the flash tube, one leg to the negative wire, one leg to the trigger plate of the tube, and the third wire, coming from the SCR will be the “trigger wire” in the cable above. This way, the trigger pulse that will come out of the main unit to the flash heads will be of 250V only. Then it will become several KV’s in the flash head, directly to the tube; so we won’t have some 10,000 volts pulse traveling around our cable.
For several flash heads, we will solder a trigger transformer to every flash tube, as described above, and connecting all cables’ trigger wires to the output of the SCR at the main unit.
Variable power intensity
Another feature available on commercial strobes is the option to control the flash power manually using a knob.
You can use the same method explained for multiple channel flash heads, with one flash tube only.
Using a rotary switch, you can choose the desired capacitor value for a specific flash tube. Let’s refer to the following diagram-
For example – C1 is 1,000uF, C2 is 2,000uF, C3 is 4,000uF, C4 is 8,000uF and C5 is 16,000uF. This way, using the 5-way rotary switch you can choose a flash power of 50, 100, 200, 400 or 800 W/s.
Make sure you choose a heavy duty rotary switch that supports ~300v with highest current rating you can find. Yes, this way is not very efficient if we talk about “capacitors waste” – every time only one capacitor is used, the others are disconnected. But this is the best and simplest way to control the intensity of the flash. Further ways are dealing with complicated electronic controllers.
You will find the diodes here as well, they keep the capacitors isolated from the eachother. It allows the flash tube to drain power ONLY from the selected capacitors. The other capacitors are waiting charged until they will be selected.
This schematic is relevant for ONE flash head channel only.
You can build on this idea and make a complex project - an array of several channels, each channel having an array of capacitors with a rotary switch to select the power.
And here are some ideas for different flash heads
Softbox
Mounted on a lighting tripod, this head has a big softbox attached to it. The softbox is 60x60cm, and was self-built.
Consisted of 4 silver coated cardboard faces, and the front face is based on sketching paper, which is white translucent, will both diffuse the light, AND let it pass through.
Total cost: about 3$.
Beauty dish
This one is made from a round reflector element. You can search home depot or lighting stores for this type of lamp, and hack it to match your needs with the flash tube inside. Here a round flash tube will be essential, to achieve the beauty dish’s lighting effect.
Ring light
One of the most loved lighting, and most popular for studio and outdoor shooting of subject is ring light. Made of a large microwave plastic cover, which I hacked a hole (10cm dia.) in its center, and mounted some kind of ‘round wall’ around the hole.
Here I’ll recommend using at least 4 LINEAR flash tubes, located with regular spaces between them. You can also use MORE tubes of LOWER power (example: 10 tubes of 60W/s to achieve 600W/s). tubes should be connected in parallel, and must be of the same model and type.
Spot light (AKA Hair Light)
This light is concentrated. It is used to create light spots on the background, it can also be used as hair lamp from above (this is why it is called hair light).
Very simple - this flash tube has been mounted inside a thick carton tube.
You can also use some reflective materials at the tube’s back to reflect all the light towards the tube’s exit. Be careful when using reflective materials, most of them will conduct electricity. They should be totally insulated from the flash tube’s terminals and stay untouchable.
Now, if you have gone this far, you are close to owning a full homemade studio. see the following articles to complete the setup: the DIY backdrop stand, the DIY muslin backdrop, The DIY reflector stand and a basic lighting diagram
Dealing with High Voltage Warning
This project is dealing with high voltage circuitry. Please be extremely careful and stick to the given schematics!
Charged capacitors can still have juice after hours, days, and even weeks; never touch capacitors terminals unless you are sure it is fully discharged.
Never work on a circuitry while it is connected to the mains power !!!
Never work on a circuitry while its capacitors are still charged. Be sure to discharge them fully.
Neither the writer nor the publisher of this article are responsible to any damage caused by attempts to reproduce this project. This project was made for 200V voltage, for other currents, adjustments have to be made.
You are the only responsible to your equipment and life. don't drink and weld.
Make money by selling your photos
Comments
variable power question.
What I'm not so sure about with the variable power flash design is the following:
Is the maximum size of the storage capacitor intended to supply the rated W/s to the tube (eg 400 W/s to the FT400-R67 from www.photoar.com), or is there something I'm missing?
Have you ever found a problem with much smaller storage caps (than will deliver the full W/s to the tube) not firing a flash tube?
Idea on variable power
Could one control the power without "capacitor waste" with this circuit for C-store:
flash_capacitors.gif
When all the swithes (Sw1-3) are disconnected, only the capacitor C1 gives power to the flash. But because the other capacitors are connected through ~100kohm resistors to the power supply they are charged, also. The "disconnected" capacitors will not affect the flash when fired because of the high resistance. Right?
The resistors are there to make sure there is no potential difference between C1-4 when connecting new capacitors to the chain (so we won't get any sparks and smoke). One should switch on first Sw1 then Sw2 and finally Sw3 when "turning up the heat". C1+C2+C3+C4 should equal to maximum power of the flash tube.
Andrey Osipov
Princip
Commutation
flash capacitors "to charge - 2-20 amperes" or "discharges
( flash)" 100-1000 amperes.
dj-nme - flash power:
actually there is no minimal value for the storage capacitor.
the trigger ignites the gas anyways, so you will be able to power the flash even with 470uF (25Ws), 47uF (2.5Ws) and even 10uF(0.5Ws) or less....
Thickness of the cable
I want to have the flash head separated from the power unit. How thick a cable should I use? If I understood correctly there will be a few hundred amps traveling in the extension cable when the flash is fired. So, using just any tri-wire cable is not wise. But how thick is thick enough? The lenght of the cable will be around 6ft.
Andrey Osipov
How thick a cable should I use?
Thickness 2-3
Cable for professional flash from generator to flash head.

But yoy can use two-wire sound-cable.
Onlu flash, witchout modelinf light.
Construction
generator flash
Cables for remote flah head
Critical are the cables between the capacitors and the flash bulbs. The simplest way is to put the capacitors in the flash head and use normal mains/AC cables for the connection between flash head and power unit.
Voltage varying vs capacitance varying
I know this is older article, but its very useful.
I was wondering how the big guys do the power output control. They have sliders and such for some. Is it possilble to use a bigger cap and vary the voltage stored accross the capacitor? IE: build a circuit that charges to 250v at one setting, 260v at another. Will this have less of an impact on light rather than doubling the capacitance?
Thank you
powercontrol of flash energy
Hi,
The big guy switch of the current flowing through the tube by using a big IGBT or SCR in series with the tube.
Just after igniting the tube they turn of the IGBT or shut down the SCR after a cetain amount of time. By varying the time you vary the power used from the capacitor. By doing so you can use the flash several times on one charge or have a very short recharging period.
Older studio flashes also used voltagecontrol at chargingtime, but this influences the colortemp of the flash and control is not possible over a wide range (2..2.5 stops at the most) while timedomain control gives 5 or more stops.
I use IGBT for a homemade 250Ws flash. The flashtime is regulated by a NE555 timer at the moment, but will be replaced by a microcontroler fot more accurate control and display facilities once the design is finished and measurements are done.
Best regards
Rob
IGBTs
Hi Rob,
Which IGBT do you use and where do you buy them? I'm having a little difficulty tracking down one that will handle the power correctly and that doesn't take 6 months to buy.
Thanks!
Aaron
Andrey Osipov
This circuitry ( used IGBT) can be used only up to 300 joules.
For example - circuit diagram flash Recam Classic 300i.
At increase in power - it is necessary to use adjustment by a voltage
(up to 1/32-1/64).
Or switching of condensers.
Morel about circuitry of studio flashes.
Thank you... 12vdc (or 24vdc) > +220vdc?
Hi,
Thanks for the info. It's very useful! I'm not an electronic engineer...only a photographer. I've been reading this information for a month. I believe I understand. After a lot of web research, I have a few questions:
1, I've been trying to find a circuit to convert 12 (or 24v)v battery to +200vdc. Can anyone point me to the right direction?
2, Any information on a 'micro controller' for this system? I would like to use multi lamp and variable power setting. (similar to a Profoto 7b)
I am trying to understand the above: "Andrey Osipov--This circuitry ( used IGBT) can be used only up to 300 joules. For example - circuit diagram flash Recam Classic 300i." schematic. (Andrey Osipov, thank you. I am trying to understand your site. It's a great site)
3, How do I transform 120vac to +200vdc
4, I have a chance to buy 1500uF 500vdc. 1500uF = 75w/s or no?
5, "Variable power intensity...... Another feature available on commercial strobes is the option to control the flash power manually using a knob.
You can use the same method explained for multiple channel flash heads, with one flash tube only.
Using a rotary switch, you can choose the desired capacitor value for a specific flash tube. Let’s refer to the following diagram-
For example – C1 is 1,000uF, C2 is 2,000uF, C3 is 4,000uF, C4 is 8,000uF and C5 is 16,000uF. This way, using the 5-way rotary switch you can choose a flash power of 50, 100, 200, 400 or 800 W/s.
Make sure you choose a heavy duty rotary switch that supports ~300v with highest current rating you can find. Yes, this way is not very efficient if we talk about “capacitors waste” – every time only one capacitor is used, the others are disconnected. But this is the best and simplest way to control the intensity of the flash. Further ways are dealing with complicated electronic controllers...."
If I have 6 1500uF 500vdc... 1st=75ws, 2=150ws, 3=300ws?, 4=600ws?, 5=1200ws, 6=2400ws?? It's -double-? Double? Not:
1=75
2=150
3=225
4=300
5=375
6=450ws
This seems (to my untrained, non-engineer mind) to contradict Part 1 post:
"C-store => This is the main power storage capacitor, it must be rated at 400v at least (450v recommended), and and have a value of 1000uF for every 50W/s of the flash tube. (i.e. for providing 350W/s to the tube, you will need 7x50W/s, thus a capacitor of 7000uF, or 7 caps of 1000uF, etc...)
Storage capacitors are probably the most expensive part in this project, but still nothing near the substantial costs of purchasing a commercial product. Have a look at your local or online electronics store to get an idea of the costs. If you plan on using several capacitors to reach the wanted amount of power (for example 7 capacitors of 1000uF), be sure to use the SAME rated capacitors, preferably the SAME models exactly. You may also want to check some ebay auctions for old stock capacitors."
1000uF x 1 = 50ws
...
1000uF x 7 = 350ws
6, Should I use commercial flash tube? Profoto, Lumidyne, Broncolour, Commet, Interfit, AlienBees...which are too expen$ive...?
I have experience with Elinchrome, Interfit 600, and Profoto 7b (rented from Photo company). I would like to copy the 7b or Broncolour. I would like to build a battery and AC generator.
thank you for this wonderful project.
Again, thank you Avner Richard & Andrey Osipov.
profoto lighting
Im looking for diagrams on profoto studio lights
and power packs, anyone that can help, it would be much appreciated...
thank you!
Profoto diagram
If you find any of these profoto circuit diagrams could you share it with me !
pb01 (at) baudot (dot) biz
As I am a new user of Profoto I don't have much, I have only some informations about Pro heads cable wiring which should allow me to connect different heads to Pro generators; if interested send a private email
Edouard
Cheap 12/24 volt - 200 volt converter
If you want to power a strobe from 12 or 24 volts,
use a cheap low-power 12 or 24Vdc -> 220Vac convertor used in cars and trucks for using tv's and so.....
regards, Harold.
About Reliability...
I am planning to begin the building of a power pack (3 x 600W/S sources for 3 heads). Home made.
Does anyone can report (maybe with pictures too) the building of such a kit ?
BTW great resource site and thanks to Mr Osipoff too ;) Diy audio is very popular, so be diy photo...
Have a great day everyone.
Geoffroy.
Hello, all right? I wonder
Hello, all right?
I wonder if you managed to mount the source of 3 x 600W heads.
I'm wanting to build a well, its worked?
help me flash
Hello, good evening. first by the horrible English excuse me, that this translation by google, do they know much about English.
I went here looking for the site, and that another site in Russian too, I saw several projects, most of them anyway which is the final circuit. That has been tested and approved? I want to mount a generator with 3 flash heads of the 300 watt each, and a power control of at least half load and a third load.
What is the final design of the circuit to get through!
And congratulations to all, very good this site!
congratulations
Eduardo Turati
DIY Flash Ring Lite
Hi, I am an IT engineer and electronics is not really my strong point.
I am making a studio ring flash for the wife's studio as new ones just cost
way way to
much.
I have ripped apart 6 Olympus T20 flash units and salvaged the triggers,
Photo-Flash capacitors and Xenon tubes from them.
I want all six to fire with the one trigger and one charging circuit.
I have drawn up the below circuit made from various information I have found
on this site but like I said before my electronics understanding is limited so
was hoping someone that does know something could look over the circuit and tell
me if there is anything odvious wrong with it before I build it.
Here are the specs of the parts I have
-> Capacitors I have for C1,C2,C3,C4,C5,C6 are all the same and have wrote on
them Photo-Flash 330v 450uF Auto-Cap FLX
-> The 6 riggers I have have the following specs
Trigger Coil (Trigger Transformer) for Xenon Tubes Secondary Voltage (Max
unloaded) 11 kV
Primary VOltage (Max unloaded) 300 V
Trigger Energy (Max) 10 mWs
Trigger Power (Max) 0.5 W
Transformer Ratio 1:36
Primary Inductance 20 uH
Trigger Capacitor 0.047 - 0.22 uF
-> For R1 the power resistor I have purchased 1 x 47R 100W Aluminium
clad wirewound resistor, Resistance tolerance 5%
-> The flash tubes are all 28ws CB254200Xe Lamps
-> Rectifier Diodes are all 1N4004 1AMP 400V
-> SCR S6403K 6 AMP 400 VOLTS
Can someone please look at this circuit for me and the components I
have and tell me if it will work.
Thank you very much in advance.
Regards Jamie
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